Rohacell Machining Services in Essex

At Outpost Technology we provide specialist machining of Rohacell structural foam for customers across Essex and the surrounding areas. Our CNC setup is ideal for shaping, profiling, and contour machining of Rohacell grades such as 31 IG, 51 IG and 71 WF. These materials are widely used in aerospace, motorsport and high performance composite applications.
We deliver accurate components with clean edges, stable tolerances and repeatable results, making our service suitable for prototypes and production runs.

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Why Rohacell Works Well With Our CNC Capability

Rohacell is lightweight, rigid and heat resistant, and our machining process takes advantage of these properties.
Our equipment allows for smooth surface finishing, consistent wall thickness, sharp internal geometry, and controlled material removal without tearing or burning.
This ensures high quality results for components such as core inserts, composite tooling, sandwich structures, aerodynamic profiles, and lightweight housings.

Why Choose Outpost Technology for Rohacell Machining

  • Local Essex based service with fast turnaround

  • Experience machining foam and core materials including all common Rohacell densities

  • Multi axis CNC capability for complex shapes

  • Support with prototypes, jigs, fixtures, tooling and composite layup cores

  • Precision machining suitable for aerospace and motorsport quality standards